Role Title: Head Technical Services Position Overview: To ensure smooth operation of plant in terms of production, safety & efficiency without any deviations. Conceptualization of green field & brown field project with technical support. Key Responsibilities: Monitoring Plant performance & deviation CAPEX & Proposal preparation and support in execution. Lab demo & plant trials MOC (Management of change control) FIR-FAR HAZOP study PSSR Utility efficiency monitoring & improvement Coordination with other departments MIS Preparation The role will focus primarily o the technical services activities The activities performed by the incumbent include: Responsibility area 1 (Plant Performance and Deviation Monitoring) Analysis and review of daily plant operating data. Analysis and review of plant deviation data Corrective action for performance improvement if required & monitoring after modification Norms & efficiency monitoring Troubleshooting of existing problems Initiate/review MOC as per the plant requirement so as to Increase production, Improve efficiency, Quality, safety, Reliability etc. Prepare necessary schematics, P&IDs, data sheets, plot plan etc and highlight the changes w.r.t. to original P&IDs, documents. Plant debottlenecking based on daily plant operating data and plant deviation data. Guiding to production or utility department to raise MOC as per suggested corrective action. Commissioning of plant trials & performance monitoring Finalize budgeted specific consumption norms for RM and utilities, monitor actual consumption variance on regular basis and suggest action plan where ever there are deviations. Responsibility area 2 (Data and MIS) Finalization and review of monthly MIS report Finalization and review of monthly technical services report. Responsibility area 3 (CAPEX & Proposal preparation) Review of equipment offers and drawing Inspection of equipment and instruments. Identifying area of improvement and workout it. Preparation of detailed proposal and discussion with management for approval and implementation. Capex proposal preparation for existing process modification or new project. Preparation of CAPEXProposals with payback as per the process improvement/ energy /utility improvements time to time as and when required Responsibility area 4 (Technology Updation) Identifying area of improvement and working on it. Preparation of detailed proposal and discussion with management for approval and implementation. Updation with new technology and evaluation with respect to requirement, introduction and implementation of new technology. Attending Internal and external training for better efficiency and improvement of work quality. Learning form training is to be shared with team and also with concern department ISO documentation , facing internal as well as external audit and participating as an internal auditor in audit Responsibility area 5 (Audit and Review) Review energy consumption and make action plan for energy conservation measures Review SOP and operating parameters and approving. Review material of construction for frequently failing/corroding equipment and pipelines. Carry outHazop and PHA and technical audits for new as well existing plants as per requirements Interact with Business group to develop new value added products and value addition to by-products. Prepare and review plot plans, P&Ids, data sheets etc for development of new products. Play active role along with BG, R&D, Plant, etc in project/MOC implementation from concept to commissioning. Conceptualize and Prepare BEP and other technical documents for the new projects as well as the improvement projects including P&ID, PFD, List of Equipment, List of instrument, Data sheet of equipment, instrument, layout, SOP , Hazop. Education Qualification: B.E/B.Tech or M.E/M.Tech in Chemical engineering Minimum experience of 15-20 years in Process engineering/Technical services in a Chemical manufacturing company.
Job Title
AGM Technical Services