Zimplistic is a kitchen automation company established in 2008 with the vision to accelerate the world’s transition to eating healthy at home through smart technology and robotics. Its flagship product, Rotimatic, enables users to make flatbreads with the touch of a button in flat 90 seconds. Rotimatic is a modern kitchen appliance brand that is working on a unique category & needs space for fully automating flatbread making process. The product has received a lot of love from its 1,00,000+ users and has grown basis word of mouth & strong consumer value proposition. The product is particularly relevant for the NRI audiences who live away from family and do not have access to a cook. Please note that this role is based in Chamrajnagar, Mysore at our contract manufacturing site. Only candidates who are willing to relocate or based in Mysore need apply. 1. Ensure Zero Defect Manufacturing & Compliance with Customer’s Quality Standards ✅Understand Customer's Quality Requirements Study Customer’s Supplier Quality Standards (AQP, MP, PPR, GR&R, CPK) and ensure compliance. Align with Customer’s 8D, FMEA, PPAP, and SPC methodologies for defect prevention. ✅ Deploy Advanced Quality Systems Establish Statistical Process Control (SPC) and Mistake Proofing (Poka-Yoke) for process stability. Implement Automated Optical Inspection (AOI), X-ray, and AI-based defect detection for precision. ✅ Real-Time Quality Monitoring Use MES (Manufacturing Execution System) and real-time dashboards to track quality KPIs (yield, defects PPM, rework). Conduct daily QRB (Quality Review Board) meetings to address defects proactively. 2. Implement IQC, IPQC, and OQC Quality Checks ✅ Incoming Quality Control (IQC) Set AQL (Acceptable Quality Limits) for incoming components using GR&R studies. Deploy AI-driven inspection tools & traceability systems (QR codes, RFID, Serial # tracking). ✅ In-Process Quality Control (IPQC) Establish First Article Inspection (FAI) & inline SPC monitoring. Implement CTQ (Critical to Quality) process controls for precision assemblies (ex: micron-level tolerances in iPhone parts). Conduct Layered Process Audits (LPA) to ensure compliance with Customer’s expectations. ✅ Outgoing Quality Control (OQC) Perform 100% final inspections using AI/ML-driven analytics. Implement Zero Defect Acceptance (ZDA) criteria aligned with Customer’s PPR (Product Part Release). Ensure traceability & lot control for defect containment. 3. Drive Six Sigma & Zero Defect Strategies ✅ Lean Six Sigma Deployment Use DMAIC (Define, Measure, Analyze, Improve, Control) methodology for defect reduction. Conduct Kaizen, 5 Why, Fishbone, and DOE (Design of Experiments) analysis to identify root causes. ✅ Zero Defect Mindset Implement Jidoka (Autonomous Quality) & Poka-Yoke (Error Proofing) techniques. Drive PPM reduction goals ( 4. Lead Supplier Quality Audits & Compliance ✅ Supplier Quality Development Define Supplier Quality Assurance (SQA) criteria aligned with Customer’s quality framework. Establish a Supplier Scorecard System covering PPM, OTD, and Corrective Action Closure. ✅ Audits & Compliance Conduct VDA 6.3, IATF 16949, and Customer Supplier Responsibility audits. Implement SCAR (Supplier Corrective Action Report) and 8D reporting to improve supplier performance. 5. Cultivate a Quality-Focused Culture Within Teams ✅ Training & Quality Mindset Development Conduct Customer-style Quality Training (Design for Reliability, Quality Circles, & Gemba Walks). Implement Recognition & Rewards Program to encourage defect-free production. ✅ Cross-Functional Collaboration Align Quality, Manufacturing, Engineering, and Procurement teams on Zero Defect goals. Deploy real-time feedback loops with operators & engineers to address defects proactively. Key Performance Indicators (KPIs): Defect Rate (PPM) First-Pass Yield (FPY) (%) Audit Compliance Score (%) Preferred Qualifications: B.E./B.Tech in Mechanical, Industrial, or Quality Engineering 12+ years in quality assurance in electronics manufacturing. Should have experience in high-volume electro mechanical manufacturing from any one of product like Air conditioner, Washing machines, Microwave, Printers. Must have experience of setting up minimum 2 lines for any of the above products Should have good hands on exposure of Manufacturing Execution System implementation Certified in Six Sigma, ISO 9001, IPC Standards. Excellent attention to detail, communication, and team leadership skills.
Job Title
Senior Manager - QA & QC